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Industries / Manufacturing

Manufacturing

ERP, CRM, shop-floor integration, and service operations — designed by someone who's been inside vertically integrated manufacturing, from raw material to finished product, not someone reading the manual. The result: inventory that matches the floor, quoting that keeps up, and a ledger that reconciles itself.

At a glance

Experience
Founder's direct, in-house experience — vertically integrated manufacturing
Best fit
~$50–150M mid-market manufacturers with multi-system complexity
Common triggers
ERP swap, M&A consolidation, shop-floor↔ERP gaps, dealer-channel growth
Pricing
Quote, on scope — not on firm size

The systems reality on the floor.

Manufacturing runs on the seams between systems — engineering to ERP, ERP to the shop floor, orders to production to finance. When those seams are manual, the symptoms are always the same: inventory drifts, quotes lag, and month-end becomes a reconciliation marathon. Architecture-first thinking is what closes them.

Does any of this sound familiar?

  • Inventory in the ERP never quite matches what's actually on the floor.
  • Quoting is slow because product configuration lives in spreadsheets and a few people's heads.
  • Shop-floor and production systems don't feed the ERP, so finance reconciles by hand.
  • Dealer and distributor orders get re-keyed between systems, with the errors that brings.
  • Engineering changes don't flow cleanly into the ERP bill of materials.

From the inside, not the sidelines.

PDS is led by Morley Prendergast, who spent 15+ years embedded as the architect inside a vertically integrated manufacturer — the full stack, from raw material through R&D, production, distribution, and the corporate functions that tie them together. The firm's manufacturing work is built on that experience: advice grounded in having been responsible for making these systems work day to day, and having stayed through the go-lives where they're actually proven.

It also means right-sized delivery: senior architecture leadership at a mid-market price point — too substantial for a freelancer, without the overhead of a Big-4 engagement team.

More about PDS

No pitch, no pressure

Inventory and the floor out of sync?

A 30-minute call is enough to tell where your biggest systems gap is — and what a sensible, fundable first step looks like for a shop your size.

Book a call →

Or explore other industries or the full services.